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Location: Grand Rapids, MI
Reliability and Maintenance Manufacturing Engineer, Food Processing & Packaging - US Midwest
This is a stellar opportunity within a thriving, growing and stable Midwest based complex food production company! You will be responsible for implementing reliability engineering and maintenance activities for the successful manufacturing of brand name complex food products within a high volume processing and packaging environment. Your hands on responsibilities will also include:
* Leading a Reliability Engineering activities involving predictive maintenance, root cause analysis, and condition monitoring.
* Leading condition monitoring activities including vibration analysis, ultrasonics, thermal imaging, and thermography.
* Implementing TPM (Total Productive Maintenance) techniques involving preventative maintenance, periodic maintenance, corrective maintenance, and maintenance prevention activities to achieve zero defects, zero breakdown, and zero accidents in all functional areas of the organization.
* Implementing RCM (Reliability Centered Maintenance) techniques to analyze production systems utilizing a FTA (Fault Tree Analysis), and ETA (Event Tree Analysis), and MTTR (Mean Time To Repair), illustrating consequences of component or system failures.
* Utilizing modern TPM, Total Quality Management, Six Sigma methodologies, and Lean Manufacturing techniques to develop a best in class maintenance operation.
* Developing and implementing strategic operating plans to ensure the highest metrics driving & increasing equipment uptime availabilities, performance capacities, and OEE Overall Equipment Effectiveness.
* Supporting capital projects and process improvements involving high volume packaging systems and food production equipment including blending systems, mixing tanks, steam injectors, spray dryers, and liquid processing tanks.
* Leading equipment, facilities, utilities, and shop floor troubleshooting activities.
* Ensuring the highest standard of cGMP and GMP documentation activities.
Preferred Candidate Background and Expertise:
* BS or MS degree in Mechanical Engineering, Electrical Engineering, Biochemical Engineering, Chemical Engineering or related Engineering field.
* Prior experience working in a Reliability Engineer or Reliability Engineering role.
* Over 5-7 years of Food Processing and Packaging experience.
* Exceptional Project Management, Project Leadership, Process Improvement, and Capital Project Management experience.
* Engineering expertise supporting Equipment, Utilities, Facilities, Site Grounds, Waste Treatment, Power Systems, HVAC, and Steam Systems.
* Process Improvement experience implementing TPM, RCM, Total Quality Management, Six Sigma methodologies, and Lean Manufacturing techniques including Process Mapping, CTQ, Root Cause Analysis, Control Charts and Statistical Process Control (SPC). Six Sigma Green Belt or Six Sigma Black Belt a plus.
* Expertise working within cGMP, FDA, HACCP & OSHA compliance and providing appropriate documentation & SOPs.
Reliability and Maintenance Manufacturing Engineer, Food Processing & Packaging - US Midwest
This is a stellar opportunity within a thriving, growing and stable Midwest based complex food production company! You will be responsible for implementing reliability engineering and maintenance activities for the successful manufacturing of brand name complex food products within a high volume processing and packaging environment. Your hands on responsibilities will also include:
* Leading a Reliability Engineering activities involving predictive maintenance, root cause analysis, and condition monitoring.
* Leading condition monitoring activities including vibration analysis, ultrasonics, thermal imaging, and thermography.
* Implementing TPM (Total Productive Maintenance) techniques involving preventative maintenance, periodic maintenance, corrective maintenance, and maintenance prevention activities to achieve zero defects, zero breakdown, and zero accidents in all functional areas of the organization.
* Implementing RCM (Reliability Centered Maintenance) techniques to analyze production systems utilizing a FTA (Fault Tree Analysis), and ETA (Event Tree Analysis), and MTTR (Mean Time To Repair), illustrating consequences of component or system failures.
* Utilizing modern TPM, Total Quality Management, Six Sigma methodologies, and Lean Manufacturing techniques to develop a best in class maintenance operation.
* Developing and implementing strategic operating plans to ensure the highest metrics driving & increasing equipment uptime availabilities, performance capacities, and OEE Overall Equipment Effectiveness.
* Supporting capital projects and process improvements involving high volume packaging systems and food production equipment including blending systems, mixing tanks, steam injectors, spray dryers, and liquid processing tanks.
* Leading equipment, facilities, utilities, and shop floor troubleshooting activities.
* Ensuring the highest standard of cGMP and GMP documentation activities.
Preferred Candidate Background and Expertise:
* BS or MS degree in Mechanical Engineering, Electrical Engineering, Biochemical Engineering, Chemical Engineering or related Engineering field.
* Prior experience working in a Reliability Engineer or Reliability Engineering role.
* Over 5-7 years of Food Processing and Packaging experience.
* Exceptional Project Management, Project Leadership, Process Improvement, and Capital Project Management experience.
* Engineering expertise supporting Equipment, Utilities, Facilities, Site Grounds, Waste Treatment, Power Systems, HVAC, and Steam Systems.
* Process Improvement experience implementing TPM, RCM, Total Quality Management, Six Sigma methodologies, and Lean Manufacturing techniques including Process Mapping, CTQ, Root Cause Analysis, Control Charts and Statistical Process Control (SPC). Six Sigma Green Belt or Six Sigma Black Belt a plus.
* Expertise working within cGMP, FDA, HACCP & OSHA compliance and providing appropriate documentation & SOPs.
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